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《淮北礦工報》3月1日一版:創新,揚起遠航之帆——華塑股份公司創新發展循環經濟紀實

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  • 2019-02-28
  • 華塑股份

  


創新,揚起遠航之帆

——華塑股份公司創新發展循環經濟紀實

近日,華塑股份公司在第九屆全國化工聯合會上,榮獲企業管理創新成果二等獎;成功入選國企改革“雙百企業”;安徽省氯堿化工工程技術研究中心獲得批準成立。這些成績的取得,緣于該公司將“創新”這關鍵“一子”置于公司發展中的重要位置,揚起了企業遠航之帆。

從國內領先到行業領跑

“從大膽采取乙炔氣體輸送,到廢硫酸的處理、電石渣制脫硫石膏、電石廢渣制水泥等,園區有27種廢渣,利用高達24種。”華塑股份公司董事長、總經理丘永桂說,“我們就是要用創新的手段,把廢渣‘吃干榨凈’。”

采取電石氣體輸送工藝,這是行業內的首創,將直徑5毫米以下電石粉料采用氮氣氣力輸送,以密閉方式,把電石物料送至料倉,輸送氮氣經過除塵后返回壓縮機入口,實現循環利用。

“破碎、篩分、輸送、清凈這一系列技術和工藝技改,讓下游不僅‘吃’得飽,而且‘吃’得好。”生產管理部副部長丁頂說,“該成果被國內乙炔同行稱為 ‘干法乙炔的革命’。 ”

近年來,該公司先后取得12項發明專利,17項實用新型專利,完成2項省級科技成果,1個省級自主創新項目,建立省級院士工作站和徐州化工工程設計研究院,獲得國家級高新技術企業認證。

從0.03噸到3000萬元的收獲

一噸PVC能減少電石、用水量多少噸,電石廢渣如何制石膏,富余蒸汽怎么利用……

經營管理部部長張磊說:“別看不起這些小賬,背后‘藏著’大效益,我們是嘗到了不少‘甜頭’的。”

華塑股份公司抓住管理創新這個關鍵,把目光聚焦到主產品PVC單耗上,增加2臺發生器,控制乙炔水比,抓住包裝線跑冒滴漏等問題,噸PVC電石單耗由1.41噸降到1.38噸,每年按照生產 42萬噸PVC計算,可節省近3000萬元。正是跨過噸PVC電石單耗降低0.03噸這一小步,成就了公司發展一大步。

盯著單耗指標,該公司用創新打好電石炭材的“算盤”珠子,學會“算著干”。以生產一噸電石來看,消耗的炭材由0.77噸降至0.65噸,年節省炭材5.3萬噸;消耗的石灰由1.05噸降至0.94噸,年節省石灰5萬噸,創新使電石廠由“耗能”大戶,變成“節省”大戶。

人心思進、大眾創新氛圍濃厚

目前,華塑股份公司堅持發布“攻堅克難英雄榜”,把生產運行中制約企業健康、安全發展的“疑難雜癥”歸納梳理,發榜公布。結合“五小”創新與“金點子”征集活動,動員員工發揮聰明才智,攻克生產技術瓶頸。今年,該公司又從基層申報的45項攻關項目中篩選《降低乙炔車間清凈硫酸消耗》《降低公司動力電消耗》作為攻關課題,推動企業跨越式高質量發展。

良好的創新氛圍激發了青年員工創新創效的熱情,各類“點子王”“創客”如雨后春筍般茁壯成長。淮北礦業集團工匠大師劉曉銘,用 “土法子”修理各類閥門,打破了廠家的技術“壟斷”,每年可為公司節約成本30余萬元。熱電廠供電高壓檢修班長陳斌,通過技術改造電石爐變電器,實現了兩臺電泵自動切換,較好解決了電泵循環油降溫難題。氯堿廠PVC車間包裝班班長彭明雨,利用伺服電機代替儀表風進料,提高了袋包裝穩定性,把誤差率降低到行業標準以下,減少了落地料,節約了儀表風能。

今天,華塑股份公司在創新的推動下,就像一艘鼓滿了風帆的遠航之船,正開足馬力全速駛向質量時代。

(本報記者 王軍)



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